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  • Enabled IIoT powered remote monitoring of construction machine’s efficiency parameter

Client


The client is one of the largest Asian construction companies. They were looking for a digital solution, which could provide real-time insights into machine utilization, parts servicing requirements, energy consumption, and more.

Client
Challenges

Challenges


The client was facing various business challenges that included: 

  • Real-time monitoring of OEE (Overall Equipment Effectiveness) and equipment effectiveness. 
  • Analyzing productivity trends to handle breakdown alert management. 
  • Monitoring the conditioning of the key machines. 
  • Functionality to monitor energy consumption per operation for each factory remotely from the headquarters.
  • Reducing unplanned downtime. 
  • Maintaining consistent quality of components. Moreover, most of the machines were working under extreme conditions, and maintaining their health along with monitoring energy consumption was a top priority for the client from the digital solution.

Business Benefits

The business impact of our solution was sudden and visible with the below achievements:

 

The night shift productivity was increased by 2.5 times through insight-based intervention.

The first output from the start of the shift was drastically reduced from 1.5 hours to 30 minutes.

Our insights-based solution resulted in higher power saving, and the post breakdown response was brought down from 30 mins to 5 mins through digitizing the process.

The most significant result was the streamlining of root cause analysis by replacing manual paper-based record keeping with HMI enabled recording of breakdown causes.

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