AI-based mapping and tagging solution: Ensuring 95% data accuracy and enhanced operational scalability

Client

The client is a leading energy company and chemical producer, specializing in manufacturing lubricants and integrated fuels. It is renowned for leveraging modern technologies to address global energy needs. Its operations encompass the exploration, production, and distribution of oil, petroleum products, and natural gas.

Challenges

The client’s challenge revolved around implementing a comprehensive mapping solution along with automation to ensure data accuracy.

Required a simplified and precise mapping solution to define flawless boundaries around process units, systems, and subsystems to accommodate instrument tags
Needed automation to link instrument tags with their respective entities
Required to achieve high data accuracy
Needed a solution to achieve significant noise reduction
Required to reduce errors in symbol detection, line detection, and text recognition
Needed improvements in manual data validation processes, which were time-consuming and prone to errors
Needed specific tools and expertise-driven solutions for converting data into the required Optical Character Recognition (OCR) format
Required significant processing power for training and execution of the OCR processes

LTIMindtree Solution

Implemented advanced AI-based image recognition to accurately detect large and small entities in process diagrams
Employed AI-based line detection techniques to classify and trace connections between equipment and instruments
Implemented an OCR solution that uses AI to accurately recognize and extract text from diagrams
Implemented data storing in a JSON file for further processing
Established a clear hierarchy of instruments and equipment, ensuring accurate linkage of each tag to its entity
Implemented advanced solutions using technologies such as Azure, Machine Learning, and Vision AI

Business Benefits

50-70% Reduction in Manual Work

iNXT’s automated Piping & Instrumentation Diagram (P&ID) tagging system significantly reduced manual data entry and validation processes, saving time and resources while improving overall productivity

Improved Data Accuracy

With intelligent data extraction and validation, we ensured 95%+ accuracy in tag management, reducing the risk of human error and minimizing costly downtime or misidentification of components.

Operational Scalability

By automating the tagging process, iNXT allowed the manufacturer to scale their P&ID management across multiple sites, enabling 10x scalability without increasing the headcount or operational complexity.

Streamlined Maintenance and Troubleshooting

Our piping solution enabled faster identification of tagged components, reducing maintenance and troubleshooting times by up to 30-40% and allowing for quicker resolution of operational issues.

Compliance and Risk Mitigation

iNXT’s automated system ensured compliance with regulatory standards, providing accurate and auditable records that significantly reduced compliance risks and enhanced safety measures.

Enhanced Traceability and Reporting

Our solution provided real-time tracking and version control, offering full visibility into P&ID updates and ensuring that all changes were well-documented for regulatory audits or internal reviews.

P&ID Tagging for Fuel and Lubricant Manufacturers

At iNXT, we deliver innovative solutions that streamline complex industrial processes, enabling global energy, fuel, and lubricant manufacturers to enhance safety, boost operational efficiency, and ensure regulatory compliance. Our P&ID Tagging Solution revolutionizes the management of critical components in industrial piping systems, providing measurable improvements across the board.

With iNXT’s P&ID Tagging Solution, leading energy, fuel, and lubricant manufacturers across the globe can achieve operational excellence through streamlined processes, enhanced data accuracy, and improved compliance. We help businesses reduce costs, increase efficiency, and maintain safety standards, all while providing the scalability and flexibility needed to grow.

Drive operational success with iNXT. Transform your P&ID management with a smarter, faster, and more reliable solution.

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