Lean Manufacturing IT Operations
Driven by leaner operations and frictionless solutions

Lean Manufacturing IT Operations

In pursuit of a lean and digitized manufacturing system, automotive companies are looking at simplifying and transforming the manufacturing operations. They strive to bring in the lean operating model that reduces the total cost of ownership of operating a manufacturing plant, with minimum disruption to the existing operations.

LTIMindtree with its vast experience helps simplify the operations using Agile-DevOps model across the manufacturing application landscape. As part of transforming the shop floor, we establish a flexible and scalable target state operating model which provides a seamless and harmonized experience across all the business functions and manufacturing sites. We achieve this by establishing a team which creates, standardizes and shares best in class practices and a lean operational model.

Operate to Transform

Next Gen ERP

Cloud Transformation

Data Driven Organization

IIOT Driven Digital Transformation

Experience Transformation

Manufacturing Application Portfolio Rationalization

Service Offered

Assessment of plant manufacturing IT landscape (refactor, rewrite, rehost, retire) strategies based in ISA95 reference architecture
Implementation of application portfolio rationalization strategy based on risk vs rewards guidelines

Key Features

Identify opportunities for process harmonization, unified user experience and application consolidation
Consolidate multiple packages and instances
Consolidate duplicate functionality
Retire unused applications
Application refactoring

Benefits

Improved manufacturing process efficiency
Improved decision making and support
Reduced IT operations cost
Improved service quality – availability, performance and scalability
Align all the plants with standard shop floor architecture

Legacy Manufacturing Application Landscape Modernization

Service Offered

Technology enablement of legacy applications so they can participate in enterprise digital environment and application portfolio rationalization

Key Features

Risk assessment based on cost vs investment approach
Refactor /Rearchitect /Reengineer /Replace the solution based on decision taken

Benefits

Reduced cost of ownership for maintenance and support
Standard organisation technology template for seamless leverage of best practices across plants
Ease of maintenance

Manufacturing Application Migration/Upgrade

Service Offered

Migration of COTS package to latest version
Migration from bespoke to industry package

Key Features

Assessment of as-is system landscape and gap analysis based on new features/functionality
Definition of to-be system level architecture
Risk assessment and define mitigation strategy
Migration plan development and execution

Benefits

Agility of plant to cater to varying market demand
Resilience of manufacturing landscape for move towards smart manufacturing

Seamless Transition and Integration during M&A

Service Offered

M&A playbook for adding/removing manufacturing sites part of support model
IT and OT applications KPI’s and goals definition, baselining at organisation and facility level
System integration/ separation and data management as per compliance requirements

Key Features

Playbook addressing all areas across infra, application, data & operations
Automated asset hierarchy mapping (server and database relationship)
Manufacturing application assessment templates & transaction simulator
Compliance validation checklist

Benefits

Minimizes risk and reduces effort during transition
Reduces asset inventory and asset hierarchy mapping effort from days to hours
Comprehensive site coverage for support model during acquisition / divestiture

Our Success Stories

LTIMindtree’s Enterprise IT Solutions for the Automotive industries enable you to offer superior customer experiences using our proprietary

Productivity Gains with Real-Time Visibility and Order Sequencing for EU-based Auto Manufacturer

Productivity Gains with Real-Time Visibility and Order Sequencing for EU-based Auto Manufacturer

LTIMindtree introduced paperless processes deploying digitization for pick/put order fulfillment, warehouse control, real-time data on stock and material shortage with traceability, improving worker productivity, overall takt time for order fulfillment, and order sequencing for assembly lines.

Enabling Seamless Transition and Integration of Manufacturing Sites in M&A for US-based Medical Device Manufacturer

Enabling Seamless Transition and Integration of Manufacturing Sites in M&A for US-based Medical Device Manufacturer

LTIMindtree, with its expertise in moving manufacturing sites in and out of the network during acquisition/divestiture, enabled seamless integration of major business functions and IT systems, providing full visibility of the process to the stakeholders through real-time interactive communication channels.

Logistics Tool Digitizes Ordering Process, Boosts Productivity for Global Aerospace Major

Logistics Tool Digitizes Ordering Process, Boosts Productivity for Global Aerospace Major

LTIMindtree implemented a logistics solution for manufacturing, by digitizing the ordering process and deploying data-driven improvements for estimating spend based on actual usage.

Real-Time Vehicle Tracking Shortens Testing Cycle, Speeds Time-to-Market for Leading Automotive Manufacturer

Real-Time Vehicle Tracking Shortens Testing Cycle, Speeds Time-to-Market for Leading Automotive Manufacturer

LTIMindtree redefined the product testing cycle for vehicles with actionable insights from real-time monitoring of testing subject and equipment.